Our special load carriers and transport racks are designed and built in such a way that they can be easily integrated into your logistics concept, regardless of which stacking system you choose. For each special container, we first build a prototype, which can be extensively tested before the start of series production. In a dialogue with you, further constructive adaptations are worked out in order to finally arrive at the optimal solution.
Novelty Steel is an experienced fabricator of structural steel fabrications for plant constructions such as Bulk Handling Equipment, HRSG plants, Steel and Wood Industries.
Some examples of the fabrications are:
Steel Silos and tanks
Inlet Ducts and Silencers
Stair Towers
Bunkers and Hoppers
Pipe Supports
Exhaust Stacks
Our modern steelwork fabrication shops have computer-aided design and detailing (CAD), which is linked directly to factory floor computer numerically controlled (CNC) machinery, creating a genuine seamless CAD/CAM environment. The accuracy of the computer-generated details being transmitted directly to the CNC machinery increases the quality standards of the production.
Novelty Steel has adapted EN 1090-2 standards into its manufacturing processes supervised by experienced quality management team.
Welding process for each corners of PVC profiles at same time.
Ability to weld white and colored profiles.
Ability to weld at 2x90 degree angle in one operation
Allows 90 degree welding in moving corner
Fully automatic heat control system
More safety welding process by welding pressure and profile pressure adjustment
Pneumatic braking / stabilization feature on right corner
More sentitive welding process by sliding bearings on right welding corner.
0.2 mm esthtetic finished welding at white and colored profiles.
Digital temperature control system
Easily changeable single piece teflon sheet wrap
Characteristic Features : High welding capability, very high durability against sea water corrosion, high fatigue strength, high cold formability in soft temper form, extrusion of thin and complicated parts are difficult.
Warnings : In case of non-appropriate welding, breaking may occur.
Product Shapes: plate, bar, roll, wire, pipe, profile types.
A monoblock welded cement silo, also known under the name of mineral silo, is an industrial storage used for storing cement, minerals, or any other granulated material. These silos are developed as a one-piece, monoblock welded structure so that they are strong, compact, and resistant to environmental factors. Mineral silos perform the ideal function of storing materials in a well-ordered way and also providing maximum security in industries like construction, mining, and manufacture. Normally, the monoblock welded cement silo adopts a sealed construction, which can keep stored materials from rainwater, dust, and other impurities that might affect the quality. The monoblock welded silos come in different sizes and capacities to meet various storage needs.
PRODUCT INFORMATION This machine is ideal for the single corner welding of PVC profiles between 30°- 180°.
Enable the welding of all angles between 30°-180°infinitely adjustable
All parameters such as melting and welding time, welding pressure are set independently
Automatically start and finish the welding cycle
Adjusting the heat between 0-300°C by means of the electronic thermostat
Smooth welding operations for long profiles by means of rotating support arms
Maintenance friendly, for example cleaning of the heater plate and changing of the Teflon is very easy by means of quick change system
Practical adjustment of standardl (2 mm) or seamless (0.2 mm) welding options manually
Standard equipped with height adjustable profile support arms on both side
Clamping the profiles separately via foot pedal
Saving of time by means of practical mold change feature
Portable machine stand
OPTIONAL ACCESSORIES
Machine according to the profile height of 165 mm
The forging process offers several
advantages, including enhanced
mechanical properties, improved structural
integrity, and better grain structure
compared to other manufacturing
methods. It is commonly used in industries
such as automotive, aerospace, oil and gas,
and construction, where strong and
reliable metal components are required.
Fabrication is the process used to manufacture steelwork components that will, when assembled and joined, form a complete frame or structure. The fabrication process of steel products can be categorized into 5 steps primarily based on the sequence of the task. These are:
Steel Detailing
Steel Profiling
Cutting
Bending
Rolling
Drilling
Welding
Surface Preparation and Painting
Packagin
At Novelty Steel, we usually use readily available steel sections that are purchased from the steel mills, together with complementary material such as protective paints and fasteners from other specialist suppliers.
Our modern steelwork fabrication shops have computer-aided design and detailing (CAD), which is linked directly to factory floor computer numerically controlled (CNC) machinery, creating a genuine seamless CAD/CAM environment. The accuracy of the computer-generated details being transmitted directly to the CNC machinery
* Closed Loop Siemens CNC Servo Control System
* Multi kW high speed & efficient Fiber and Disk laser
* High Accuracy Cutting
* Cut to line feature without shearing
* Custom Size Cutting Bed
* Rolling Cutting Table
* Class I Enclosure
Sheet Edge Detection Sensor
IEC60825 & FDA & CE approval
Coil Fed Laser Cutting Line Equipments
* Loading Car capacity up to 30 tons
* Coil Outer Diameter up to 2200 mm
* Remote Control
* Adjustable Drum Rotary Speed
* Operation Controlled by Laser Sensor
We have manufactured and sold 200+ laser cutting systems worldwide
We have produced laser cutting systems which are generated by Fiber ,CO2 and Disk Lasers
We have installed systems for global brands
We provide project-based automation solutions
Durch millimetergenaue Berechnungen auf computergesteuerten Maschinen werden Bleche verschiedener Art und Dicke schnell und kostengünstig hergestellt. Dank der aufbringbaren Druckkraft von 35 Tonnen bis 640 Tonnen mit Abkantmaschinen können Materialien bis zu 6000 mm Lange und bis zu 20 mm Dicke verarbeitet werden.
Saplama Kaynak Civataları ve Somunlarında üretici firmayız. Standart ve özel ölçülerde imalat yapmaktayız. Saplama Kaynak Civatalarında birçok firmanın tedarikçisi olan firmamız ürünlerini birçok ülkeye ihrac etmektedir.
-It is designed to fold and weld
outdoor screens, awnings, mosquito
nets, fabrics including pvc, fabrics
including acyrlics and many other
textiles
-Performs 10 automatic welding
operations from touch screen such as
hem pocket welding, zipper welding,
joining fabrics, reinforcement,
reference alignment welding, simple
welding, mosquito net welding, acrylic
pocket welding (with tape), acrylic
joining welding (with tape), and
sealing strip reference welding.
-Automatic change of guides, no need
for manual interruption.
-Pocket size is adjustable from touch
screen: min:10mm, max:50mm
-Servo motor motion control
Upper and lower resistances can be
controlled separately
-Adjustable welding parameters
(temperature, cooling and heating
times)
-All parameters can be changed and
saved to the memory for different
fabrics
-Ability to weld transparent pvc to
fabrics
-Ability to perform simultaneous
welding for multiple small sized
products
-15.
WELDING FEATURES With a simple fusion, two parts can be combined. Large and heavy parts such as blocks and pipes can be welded using eutectic and tin-lead solder or melting alloys with low fusion points.
PRODUCT INFORMATION Machine is ideal for welding process of PVC plastic profiles at two corners.
Fully automatic two corner welding of PVC window profiles at an angle of 90°
Possibility of precise welding and cleaning of profiles between 30°-180° on the left head
All parameters such as melting and welding time, welding pressure are set on the control panel independently
Continuous precision of welding quality by means of linear rails
Welding two corners of window frames or sash profiles are carried out in one cycle
User friendly with practical Teflon change feature by means of the roller system
Saving of time by means of most practical mold change system in the market
Capable of adjusting the clamp and weld ing pressure according to the profile type
Adjusting the heat between 0-300°C via electronic thermostat
Practical setting of standard (2 mm) or seamless (0.2 mm for free of flashes) welding options
The gap between the looped wires defines the filtration performance of the welded wedge wire screen.
Welded wedge wires are used as a filter to eliminate bigger sizes or types of materials above the wedge wire screen. Special manufacturing is required to create equal loops between the welded wires.
Welded wedge wire screen is used in heavy applications for high filtration performance. The main advantages of welded filter screen are
Advantages
Special surface treatment
Modular and customizable design
High durability
Suitable for heavy applications
Superior filtering with unique screen
Long service life & less maintenance
Looped wedge wire screen is adaptable for many applications including
Applications
Coal and Gold Mining Filtration
Mineral Processing
Water Treatment
Petrochemical Applications
Food Processing
Stainless steel with different grades and different materials can be used. Also, special surface treatments are available for your application.
Material:Stainless Steel
VIRTU Electromechanical Lightning Strike Counter is designed for takes all conducted lightning strikes under record. Likewise lightning terminals and grounding systems, lightning strike counters should alse be durable to extreme currents. VIRTU Lightning Strike Counter works with the arrested strikes own current and doesn't need any external battery. Counting digits can be modified as to client's preferences from 3 to 7 number digits. Light and being accordance with IP65 level durability makes VIRTU a perfect instrument to complete a lightning protection system.
PRODUCT INFORMATION Cnc controlled 4 corner pvc profile welding and cleaning line enabling movement in 2-4 axes
Yılmaz makine custom profile cleaning programming
Manual and automatic operating modes, Automatic profile recognition
Automatic profile cleaning blade with 11 sets
Separate cleaning blades for color and white profiles
Profile width & height and frame wing control sensor
Automatic bearing lubrication system
Windows based touchscreen computer
Profile program transfers via USB flash memory
Remote connection and technical support capability
Movable control panel, In process speed changes
220 frames/8 hours ( CNC 608)-270 frames/8 hours (CNC 608)
On screen alarm and warning displays
Phase control system, Low pressure control system
Ability to clean all 4 corners and end-of-line transfer with automatic profile rotation robot
Automatic system allowing for movement in Ø3 axis (X, Y1, Y2)
Yılmaz makine custom 0,2-2 mm. welding interval automatic transfer
Abkant (Press Brake or Bending Press) machines are a type of bending
press. They are used in operations such as metal bending and metal
curling. Nowadays, many computer-controlled Abkant machines are
available. These machines have accelerated the production in terms of
both form utility and time saving. With Abkant curling cylindrical, conical,
elliptical and oval shapes can be provided. The length, thickness and
type of the material (stainless, aluminum, steel sheet, etc.) to be curled
are important in the choice of Akbant machine. Akbant machines have
individual molds and specific radiuses for various bending operations.
The angle calculation of the sheet while performing bending operation
using Abkant machine is a skill that requires expertise. Otherwise, bended
lengths may not be at the desired sizes.
As Ramazan Aycan Inc., we provide you with bending services with our
hydraulic and electro servo Abkant machines.